{"id":10269,"date":"2023-01-24T15:47:04","date_gmt":"2023-01-24T15:47:04","guid":{"rendered":"http:\/\/ctengineeringgroup.com\/?p=10269"},"modified":"2025-01-30T10:11:58","modified_gmt":"2025-01-30T10:11:58","slug":"clean-sky-2s-multifal-project-has-successfully-completed-an-automated-system-for-joining-thermoplastic-fuselage-shells","status":"publish","type":"post","link":"https:\/\/www.ctengineeringgroup.com\/clean-sky-2s-multifal-project-has-successfully-completed-an-automated-system-for-joining-thermoplastic-fuselage-shells\/","title":{"rendered":"Clean Sky 2\u2019s MultiFAL project has successfully completed an automated system for joining thermoplastic fuselage shells"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.26.1&#8243; _module_preset=&#8221;default&#8221; hover_enabled=&#8221;0&#8243; da_disable_devices=&#8221;off|off|off&#8221; global_colors_info=&#8221;{}&#8221; custom_margin=&#8221;0px||||false|false&#8221; custom_padding=&#8221;0px||||false|false&#8221; sticky_enabled=&#8221;0&#8243; da_is_popup=&#8221;off&#8221; da_exit_intent=&#8221;off&#8221; da_has_close=&#8221;on&#8221; da_alt_close=&#8221;off&#8221; da_dark_close=&#8221;off&#8221; da_not_modal=&#8221;on&#8221; da_is_singular=&#8221;off&#8221; da_with_loader=&#8221;off&#8221; da_has_shadow=&#8221;on&#8221;][et_pb_row _builder_version=&#8221;4.26.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;4_4&#8243; _builder_version=&#8221;4.26.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.26.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p><strong>After a four-year ambitious challenge, the EU-funded MultiFAL project is entering its final phase with excellent results for the aeronautical assembly industry: the development of a full size automated plant system for joining thermoplastic fuselage shells that accommodates the existing assembly plant system at the topic managers\u2019 facility.<\/strong><\/p>\n<p>Led by CT and incorporating the expertise of FFT and AIMEN, this initiative will contribute to reducing the commissioning time of automated plant systems up to 20% by using virtual commissioning tools. It will also help increase the level of detail for production steps by around 25% by implementing interfaces between plant system and production control.<\/p>\n<p>CT has been responsible for the design and final testing of the fuselage demonstrator. The implementation of 3DEXPERIENCE on a cloud platform has been crucial to ensure quick and easy collaboration between all partners (designers, managers and external suppliers) for the storage, creation and exchange of all project information: design files, from concept designs in CATIA V5 to final 3D environment in CATIA 3DEXPERIENCE, manufacturing drawings and documentation in a wide range of file formats. The platform was also used for project management activities, such as assigning tasks, defining deadlines and releasing components for the final design review.<\/p>\n<p>All in all, MultiFAL implements process simulation, automation, plant concepts and virtual commissioning technologies in order to improve assembly process performance and provide a deep understanding of the relevant factors involved in implementing a full size automated plant following a brownfield approach. Different assembly approaches and joining processes for different use-cases have been considered, taking into account the currently existing double-sided and limited accessibility for full fuselage sections. As a result, MultiFAL also facilitates the adaptability of both the robotic machinery and a central control system.<\/p>\n<p>[\/et_pb_text][et_pb_button button_url=&#8221;https:\/\/www.ctengineeringgroup.com\/wp-content\/uploads\/2024\/07\/Clean-Sky-2s-MultiFAL-project-has-successfully-completed-an-automated-system-for-joining-thermoplastic-fuselage-shells-1.pdf&#8221; button_text=&#8221;Download the press release&#8221; button_alignment=&#8221;center&#8221; _builder_version=&#8221;4.26.1&#8243; _module_preset=&#8221;default&#8221; custom_button=&#8221;on&#8221; button_text_color=&#8221;#707372&#8243; button_bg_color=&#8221;#f7f7f7&#8243; button_border_width=&#8221;0px&#8221; button_icon=&#8221;&#xe092;||divi||400&#8243; button_icon_color=&#8221;#707372&#8243; button_icon_placement=&#8221;left&#8221; button_on_hover=&#8221;off&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_button][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.26.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.26.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_image src=&#8221;https:\/\/www.ctengineeringgroup.com\/wp-content\/uploads\/2024\/06\/Clean-Sky-2-Logo.jpeg&#8221; title_text=&#8221;Clean-Sky-2-Logo&#8221; _builder_version=&#8221;4.26.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.26.1&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Robotic machinery and control for improved fuselage assembly.<\/p>\n","protected":false},"author":1,"featured_media":254764,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"\r\n<p><strong>After a four-year ambitious challenge, the EU-funded MultiFAL project is entering its final phase with excellent results for the aeronautical assembly industry: the development of a full size automated plant system for joining thermoplastic fuselage shells that accommodates the existing assembly plant system at the topic managers\u2019 facility.<\/strong><\/p>\r\n\r\n<p>Led by CT and incorporating the expertise of FFT and AIMEN, this initiative will contribute to reducing the commissioning time of automated plant systems up to 20% by using virtual commissioning tools. It will also help increase the level of detail for production steps by around 25% by implementing interfaces between plant system and production control.<\/p>\r\n\r\n<p>CT has been responsible for the design and final testing of the fuselage demonstrator. The implementation of 3DEXPERIENCE on a cloud platform has been crucial to ensure quick and easy collaboration between all partners (designers, managers and external suppliers) for the storage, creation and exchange of all project information: design files, from concept designs in CATIA V5 to final 3D environment in CATIA 3DEXPERIENCE, manufacturing drawings and documentation in a wide range of file formats. The platform was also used for project management activities, such as assigning tasks, defining deadlines and releasing components for the final design review.<\/p>\r\n\r\n<p>All in all, MultiFAL implements process simulation, automation, plant concepts and virtual commissioning technologies in order to improve assembly process performance and provide a deep understanding of the relevant factors involved in implementing a full size automated plant following a brownfield approach. Different assembly approaches and joining processes for different use-cases have been considered, taking into account the currently existing double-sided and limited accessibility for full fuselage sections. As a result, MultiFAL also facilitates the adaptability of both the robotic machinery and a central control system.<\/p>\r\n","_et_gb_content_width":"","footnotes":""},"categories":[36],"tags":[60],"class_list":["post-10269","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-innovation"],"yoast_head":"\n<title>Clean Sky 2\u2019s MultiFAL project has successfully completed an automated system for joining thermoplastic fuselage shells - The CT Engineering Group<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.ctengineeringgroup.com\/clean-sky-2s-multifal-project-has-successfully-completed-an-automated-system-for-joining-thermoplastic-fuselage-shells\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Clean Sky 2\u2019s MultiFAL project has successfully completed an automated system for joining thermoplastic fuselage shells - The CT Engineering Group\" \/>\n<meta property=\"og:description\" content=\"Robotic machinery and control for improved fuselage assembly.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.ctengineeringgroup.com\/clean-sky-2s-multifal-project-has-successfully-completed-an-automated-system-for-joining-thermoplastic-fuselage-shells\/\" \/>\n<meta property=\"og:site_name\" content=\"The CT Engineering Group\" \/>\n<meta property=\"article:published_time\" content=\"2023-01-24T15:47:04+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-01-30T10:11:58+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.ctengineeringgroup.com\/wp-content\/uploads\/2023\/01\/MultiFAL-Station-\u2013-Photograph-and-3DEXPERIENCE-Digital-Mock-Up-in-CATIA-3DEXPERIENCE.png\" \/>\n\t<meta property=\"og:image:width\" content=\"1356\" \/>\n\t<meta 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